Breaking the Limits: How Sublimation on DTF Film Expands Your Print Business

For years, sublimation printing has dazzled users with its vibrant results—but it’s had one major limitation: it only works on polyester. Cotton garments, canvas bags, and other non-polyester materials have long been off-limits for sublimation enthusiasts—until now.

With the rise of new techniques like sublimation on DTF film, printers can now transfer sublimation ink onto cotton-based materials using a specially coated film. This process doesn’t rely on traditional pigment-based DTF inks—instead, it unlocks new potential by enabling DTF-style transfers with sublimation ink. And at the heart of this innovation is Koala Paper’s Sublimation DTF Film, engineered to make this hybrid approach easy, affordable, and effective.

What Is Sublimation on DTF Film?

“Sublimation on DTF film” refers to the process of printing with sublimation ink onto a specially coated PET film, then transferring the image onto cotton or other fabrics using a heat press. Unlike standard sublimation, which requires polyester surfaces, or traditional DTF which uses pigment ink and adhesive layers, this hybrid method uses sublimation ink with a DTF workflow.

This method is made possible by Koala Paper’s proprietary film coating. Their sublimation dtf film features a dual-layer design: a nano-porous top coating that locks in sublimation dye, and a smooth-release backing that ensures clean image transfer during heat pressing. The result is a sharp, durable, and colorful print—on cotton, no less.

Why Choose DTF with Sublimation Ink?

Traditionally, the use of sublimation ink was restricted to polyester fabrics. But by combining it with the DTF process and using the right film, such as Koala’s, creators can now apply sublimation ink onto cotton and other substrates.

This DTF with sublimation ink approach is especially beneficial for:

• Home-based creators using standard sublimation printers

• Small studios wanting to expand into cotton apparel without buying new equipment

• Businesses seeking cost-effective ways to offer more product variety

Because Koala’s Sublimation DTF Film is optimized for sublimation inks, there’s no need for pigment ink, RIP software, or high-maintenance DTF printers. You can use what you already own—and get professional results on a wider range of fabrics.

Key Advantages of Koala Paper's Sublimation DTF Film

To make sublimation-on-cotton possible, the quality of the film is critical. Koala Paper has developed a next-generation material that delivers consistent results even with standard sublimation printers like the Epson L8050.

Here’s what makes this solution stand out:

1. No Equipment Upgrade Required

One of the biggest benefits of this method is its simplicity. With Koala's film, users can perform sublimation on dtf film using their existing sublimation setup—no need to invest in pigment-based DTF printers or specialty inks. This makes it an ideal option for home-based businesses and creative studios alike.

2. Professional-Quality Transfers on Cotton

The film is coated with a nano-porous layer designed to trap sublimation dyes precisely during heat pressing. The result? Vivid colors, fine details, and durable transfers—even on cotton garments that were previously off-limits to sublimation.

3. Fast, Clean, and Reliable Workflow

The material offers excellent ink absorption and fast drying, so you can print and press quickly. The release layer ensures easy peeling without residue or damage, making it perfect for fast-paced production environments.

4. High Compatibility and Low Cost

This dtf with sublimation ink method is compatible with most popular sublimation inks and desktop printers. Compared to traditional DTF printing setups, it reduces equipment and material costs by over 60%, providing an accessible option for entry-level users and professionals alike.

5. Eco-Friendly and Safe

Koala Paper's commitment to sustainability extends to this product. The film materials are non-toxic, odor-free, and produced under eco-conscious processes that reduce energy consumption and environmental impact.

Real-World Applications: More Than Just T-Shirts

Using sublimation on DTF film, your design possibilities extend far beyond apparel. You can now print on:

• Tote bags and canvas products

• Cotton pillowcases and home textiles

• Educational or promotional materials

• Small-scale gifts and personalized items

For small businesses, this opens new revenue streams without increasing technical complexity or production costs. It’s a practical way to scale offerings in the personalization and print-on-demand markets.

How to Get Started

If you're already using sublimation printers, trying this method is simple. Here's a quick overview:

1. Print your design onto Koala’s Sublimation DTF Film using sublimation ink

2. Apply hot melt powder (as needed) and cure the print

3. Heat press the film onto the target cotton fabric

4. Peel the film after pressing—and you’re done

This easy process makes it ideal for beginners, side hustlers, and established studios alike. You can find detailed instructions and application videos directly on Koala Paper’s product page.

Try It Today with Koala Paper

If you’re ready to explore this hybrid approach, Koala Paper offers high-performance sublimation DTF film designed specifically for this process. Whether you're a small studio looking to reduce costs, or a creator seeking more flexibility, this film can help you unlock new materials and markets.

Need help finding the right solution for your printer? Contact us—our team is here to assist with technical guidance and sample requests.