Fiber vs CO2 Laser Engraving

Posted by Allison
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10 hours ago
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If you only remember one thing: CO2 lasers dominate for organic materials (wood, acrylic, leather, paper, rubber), while fiber lasers dominate for metals (stainless steel, aluminum, brass, titanium) and many engineered plastics. The best choice is rarely “more power”—it is the laser type that matches your material, desired contrast, and production workflow.

This guide is written for buyers and beginners who want clean, predictable engraving results—without wasting time on the wrong machine for the job.


Recommended reading (3 links only)


The real difference


CO2 laser engraving


A CO2 laser beam is strongly absorbed by many non-metals. In practice, CO2 engraving usually works by:

  • Vaporizing or charring material on the surface

  • Producing high contrast on wood, leather, paper

  • Creating frosted / matte engraving on acrylic and glass (often with masking/spray techniques)

Typical results: visibly “burned” or etched texture, strong contrast on organics, smooth frosting on acrylic.


Fiber laser engraving


A fiber laser interacts extremely well with metal surfaces. It can:

  • Create dark marks on some metals by surface oxidation or micro-texturing

  • Produce deep engraving on metals with multiple passes

  • Do high-speed marking (serial numbers, QR codes, barcodes, logos)

  • Enable certain “color-like” effects on stainless steel under tightly controlled conditions

Typical results: crisp, high-resolution marks on metal; controlled contrast; optionally color-style effects on stainless.


 Material compatibility (the table people actually need)


Use this as your “first filter.” If your core material is in the left column, the preferred laser is usually correct.

Material / JobBetter with CO2Better with FiberNotes for better results
Wood / plywood / MDFYesSometimesCO2 gives strong contrast; watch smoke staining; use air assist
Acrylic (cast/clear/colored)YesSometimesCO2 produces clean frosting and cuts; fiber may not engrave acrylic reliably
Leather / paper / cardboardYesNoCO2 is standard; fiber risks poor absorption or melting
Rubber stampsYesNoCO2 commonly used; ventilation matters
Glass / ceramicsYes (etch)RareCO2 can etch with correct setup; avoid overheating cracks
Stainless steel markingLimitedYesFiber is standard for crisp marks; can do deep engrave/black mark
Aluminum markingLimitedYesFiber works well; anodized aluminum is especially easy
Brass / copper markingNoYesFiber preferred (higher reflectivity still manageable with correct settings)
Titanium markingNoYesFiber works well; good contrast potential
Painted / coated metalsSometimesYesFiber is typically more consistent on coated/painted surfaces
Plastic (ABS, PC, some engineered plastics)SometimesOftenDepends heavily on plastic type and additives; test first

Practical takeaway:

  • If your product line is mostly non-metal: CO2 is usually your shortest path to good results.

  • If your product line is mostly metal (or you need serial numbers/traceability): fiber is usually the correct tool.


Engraving results: contrast, detail, and “what will it look like?”


Contrast


  • CO2 on organics: contrast is often naturally high (you can see the “burn”/etch).

  • Fiber on metals: contrast depends on metal type, finish, and settings. Some metals give deep black; others look gray unless optimized.

Detail and sharpness


  • Fiber is generally higher-resolution for fine text and small QR codes on metal.

  • CO2 is excellent on non-metals but can show more “heat character” (charring/edge darkening) on some woods.

Depth


  • Deep metal engraving is usually more practical with fiber (multiple passes, controlled energy).

  • CO2 can engrave depth in wood/acrylic, but depth on metal is typically not its strength.


“Engraving” vs “Marking” vs “Cutting” (why terminology matters)


Many beginners search “engraving” but actually need “marking” (a readable surface mark), or they want both engraving and cutting in one workflow.

A quick rule:

  • Marking: surface-level ID (logos, text, QR), fast, minimal depth

  • Engraving: physical depth or texture, slower, more passes

  • Cutting: fully through material, totally different process priorities

If you align your goal with the correct term, you will choose the right laser type, settings, and expectations.


Decision tree: which should you buy?


Choose CO2 if:

  • You primarily engrave wood, acrylic, leather, paper, rubber

  • You want high-contrast “burned” looks on wood/leather

  • You want one machine that handles non-metals reliably

Choose fiber if:

  • You primarily engrave/mark metals

  • You need small text, QR codes, serial numbers

  • Your workflow is industrial marking, traceability, or production labeling

  • You want to explore black marking or color-like effects on stainless steel (with testing and strict process control)

If you do both metal + non-metal regularly:

In many shops, the optimal answer is two specialized tools, not one compromised tool. If budget forces a single purchase, pick the laser that matches the majority of revenue-producing jobs.


 Common mistakes (and quick fixes)


Mistake 1: Picking by wattage instead of material

Power matters, but laser type determines whether your material absorbs energy well.
Fix: decide laser type first, then power.

Mistake 2: Expecting CO2 to engrave bare metals like fiber

CO2 can mark some coated metals or via special sprays, but it is not the same as fiber on metal.
Fix: if metal marking is core, go fiber.

Mistake 3: Ignoring surface finish

Brushed vs mirror stainless can look completely different.
Fix: test on the same finish you will sell.

Mistake 4: No ventilation / poor fume handling

Smoke staining on wood, acrylic odor, and residue are quality killers.
Fix: ensure proper exhaust and filtration.

Mistake 5: Trying to jump straight into “color on stainless”

Color-like effects require tight control (surface prep, focus, timing, and repeatable energy).
Fix: treat it as a controlled process, not a one-click feature.


A simple testing plan (saves you money)


Before committing to a machine or a product line, run a basic test matrix:

  • Pick 2–3 representative materials (exact alloy/finish if metal)

  • Run small samples with incremental changes in:

    ·power

    ·speed

    ·line spacing / resolution

    ·number of passes

  • Evaluate:

    ·readability/contrast

    ·edge quality

    ·residue and cleaning time

    ·cycle time

If you can only test one thing: test your most common SKU material first.


Summary: the “no-regrets” recommendation


  • CO2 is the safest choice for organic materials and acrylic.

  • Fiber is the safest choice for metal marking and fine detail.

  • If you do both seriously, the highest quality outcome is often two purpose-built machines.



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