Roll forming - What are the benefits?

by Aartiada Ni i m blogger

To begin with, roll forming is not only one of the most flexible but also one of the most cost-effective processes that helps shape metal into customized cross-sectional profiles. Since the metal is shaped in its hardened state, it is often referred to as cold rolled sheets. Roll forming in general is employed across a wide range of industries so as to produce both parts and components for everything starting from metal forming in automobiles to airplanes as well as houses.

 

Thus, for products that can be formed by rolling, they offer a range of advantages clubbed with alternative approaches. Some of them are listed down below:

 

Efficiency at its peak

Roll forming is usually done with long strips of metal in coils. Therefore, the process is a lot quicker and also demands low labour, thus allowing higher volume production for most products. In fact, they even have a higher efficiency than with press braking or stamping. There are several other processes, like punching on notching that can also be incorporated into a roll-forming production line and hence, further reduces labour demands. The output of these are finished products that are all set and ready for distribution.

 

Savings

The process of roll forming does not involve a heat system and hence, helps reduce energy costs. This in turn bends the metal in stages and its final shape is acquired by passing it through a series of custom-designed rollers. In fact, roll forming does not create the tool wear that stamping does and the process eradicates the need for machining, such as deburring, which is often required with press braking. Also, when identical straps are cut from long strips, it means there’s no wasted scrap. Roll-formed parts can also be of almost any length. However, press braking binds the length to the size of the machine. To sum it up, roll-formed metal parts produced in bulk are almost always more affordable than plastic or extruded versions.

 

Precision, consistency & unbeatable quality

The sheer process of roll forming is devised in such a way that it can meet really high tolerances. Having said that, the products are more structured, uniform and consistent across runs when compared with press braking. This makes it easier to use in applications such as manufacturing assembly lines, where the components have to fit just right every single time. In addition to this, roll forming can also produce products and components that are much higher in quality than extrusion.

 

Advanced tools

Both inline sweeping as well as arcing capabilities are sufficiently offered by mills. This can help create complex as well beautiful curves and bends, thereby contributing to the aesthetics in products such as automotive or appliance trims.

 

To summarize, for all those jobs that are right for roll forming, a major saving in time and money can be witnessed over all other methods of production, thereby offering a much higher speed, on-point precision, absolute efficiency and above all, quality. So, if you are looking for high quality building materials, JSW steel products can offer you a range of benefits, customization and exceptional service. 

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Created on Jun 29th 2021 01:18. Viewed 235 times.

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