Planning your Warehouse Layout
by John Hinds SEO SpecialistThe way you choose to plan, design and implement your
warehouse layout will have a direct bearing on the efficiency of any business
operation, so should not be treated lightly. Warehouse layout can impact on manufacturing,
assembly, order picking and fulfilment as well as the ability to carry out
administrative tasks peacefully. A good warehouse floor plan is essential
whether starting out or revamping your warehouse.
Mapping it out
The very first step to warehouse planning involves getting
ideas down on paper. It’s no good brainstorming and racking your brains as to
your ideal layout if when it comes to it there’s nothing to show whoever you
choose to implement your plans. The alternate is to use online layout tools
like SmartDraw, for which you will
need to pay (around £250 for a single user plan).
If going down the paper route, attach your paper to a solid
poster board backing to keep it sturdy and safe. Before marking that paper,
you’ll need to ensure you have very accurate internal measurements of the
warehouse space. Your online or on paper warehouse schematic must account for
all obstructions (like columns), doors, stairways and any other features. Only
once everything is laid out accurately can you begin to plan your space.
Priorities
When dealing with the perfect warehouse layout there are
some universal truths, of course, but much will come down to the unique nature
of your business, so think of some fundamental areas that need to be fulfilled
in your design and jot them down. You know your business better than anyone, if
you are experienced you know the frustrations your previous warehouse may have
had so share that experience. If you are new to warehousing here are some great
tips to bear in mind.
Tips
One-Way Flow
One-way flow is an excellent principle to consider during
the design process. Through this idea you will be able to plan a designated
picking path through the warehouse, as well as a replenishment path. Keeping
the unloading bay well separated from the loading area is good practice. This
is a great way to ensure warehouse efficiency is optimal.
Triadic design
Most warehouses operate on a layout that adheres to this
simple idea. The idea being that in terms of inventory the space is separated into
3 distinct zones:
1. Fast-moving
product
2. Medium-moving
product
3. Slow-moving
product
Pick and plan for
your equipment
Choosing the right equipment for your warehouse is actually
an essential part of planning your warehouse layout. If you will need a forklift
(chances are you will) you will need aisles capable of receiving one
comfortably, safely and efficiently. 12 feet is a good guide.
Make sure your
storage area is well organised
There are many ways to store inventory from vertical
stacking through to use of warehouse
racking shelves, often dictated by the kinds of products you deal with.
Make use of the aforementioned triadic design and keep things in a logical
order to minimise the chances of inventory errors and to speed up picking
times.
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Created on Sep 29th 2021 12:47. Viewed 452 times.