Articles

Oil Testing

by Tisha J. Professional Content Writer

One of the most important strategies a company can develop is the planning of routine maintenance on heavy equipment. Minimizing downtime on machinery means more profit because of increased productivity. Oil testing is a cost-efficient method of determining the overall health of industrial compressors, internal combustion engines, electrical transformers, hydraulic systems and generators. A simple oil analysis program will help companies eliminate unforeseen repair costs through the construction of probability models.

Analysis Of Hydraulic Fluids
Hydraulic fluid is subjected to great pressure and increased temperatures. It is also in contact with machine parts such as gaskets, valves and steel surfaces. This fluid has a chemical composition that is perfect for delivering great force upon machine parts, but over time the integrity of the hydraulic oil becomes compromised. Depending on the actual machine in which it is used and the amount of time the fluid is undergoing the force of compression, loss of integrity can be experienced. This results in less power, a higher risk of compromised metal parts and fluid hoses, and costly repair procedures.

An oil analysis laboratory will draw a sample of hydraulic fluid from a machine and run a series of tests to see how well the machine functions when a particular brand or make of oil is used. Subsequent tests will show whether an accelerated problem with the equipment points to eventual machine failure. Changes in the fluid's chemistry, the presence of outside contaminants, or a loss of power when a certain type of hydraulic fluid is used gives lab technicians the data needed to produce a probability timeline model.

Power Transformers And Insulating Oils
The physical condition of insulating oil will show how well the equipment is operating. Oil testing on the specialized fluid used to insulate electrical transformers is an affordable method for predicting the deterioration of the equipment. Tests include dielectric strength, acid number, specific gravity and interfacial tension. The dissolved gas analysis identifies the amount of hydrogen, methane, carbon dioxide, oxygen and nitrogen present in the sample.

Industrial transformer units slowly change the chemical composition of the insulating oil. Repeated testing of the fluid results in an accurate behavior model of the equipment, allowing the client to schedule routine maintenance on the transformers without disrupting operations entirely.

Particle Wear On Industrial Equipment
This testing procedure looks at the metallic contaminants present in oils. Lubricating fluids contain small particles of iron or steel. These particles are from the machinery and give indication of when a breakdown is likely to occur. Ferrography tests show the concentration of these particles, and the analysis results are used to determine the overall structural integrity of the machinery from which the sample was drawn.

A specialized oil sample test laboratory is familiar with all types of industrial equipment and is able to construct a behavior model for the client based solely on the composition of the machine fluids. Oil testing saves the client money on machine repairs and significantly reduces equipment downtime.


TricoCorp - Is one of the leading oil analysis service provider in a USA, We have an  Oil Testing Lab where we perform tests  such as  Oil Sample Analysis, coolants, lubricants, fuels testing etc. for more information please visit:- http://www.tricocorp.com



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About Tisha J. Junior   Professional Content Writer

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Joined APSense since, April 27th, 2012, From New York, United States.

Created on Dec 31st 1969 18:00. Viewed 0 times.

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