How to Select the Right Crusher for Your Industry Operations?

by Saniya Zeenat Writer

Selecting a suitable crusher, or any piece of processing equipment plays a significant part in almost every quarry operation. Understanding its general efficiency and type could be the best and effective way to feed those machines and drive optimum results.

Each type of crusher is different and has its own set of specifications to accomplish a particular result. Operators should know the maintenance needs and working system of each one to boost profitability and productivity in the site. You can even find a VSI crusher manufacturer in China or other locations to attain high-grade equipment that ensures durability, great mechanical stability, and strong infrastructure.

Here are some different types of crushing equipment used in various industries: -

1.Jaw Crusher

Jaw crushers are typically used in primary stages of crushing and sometimes for the secondary stage. This machine produces the coarsest material as it breaks the rock with its natural lines of weakness. Thereby, it proves to be an excellent option to prepare material for subsequent processing stages such as classifying, washing, or secondary crushing.

2.Impact Crusher

This equipment makes the best use of impact instead of compression to break materials. These are mainly of two types i.e. horizontal shaft impact crusher and vertical shaft impact crusher. It is designed for crushing application that can be used in quarries and gravel to produce finished products for roads, concrete, ballast, etc. in several industries. It can also be used for recycling materials to fulfill the needs of a conservation-conscious environment.

3.Cone Crusher

The cone is developed into a vertical shaft, which does a pretty similar job to a gyratory crusher with lower steepness in the crushing chamber and much parallel zone. It helps to break the material by squeezing it between the gyrating spindle. It is ideal for crushing a wide range of mid-hard and above mid-hard materials in the mining industry.

4.Roller Crusher

This equipment can help to break the material by squeezing it between two revolving metal-based cylinders. The gap between cylinders is adjustable so the size of the crushed material can be adjusted conveniently. These are perfectly suitable for fine crushing as it uses compression to break materials.

How to Decide the Right Type of Crusher?

Always choose crushing equipment that fits best with your particular operation and needs. Focus on several factors of production such as output size, shape, and required capacity. Operators need to pay attention to ore characteristics, including material specification, feed size, material abrasiveness, and friability.

Also, look into operational considerations such as availability and cost of spare parts, maintenance needs, manpower needed, safety and environments to make a rational decision. It is necessary to understand the requirement of the type of equipment for each stage of crushing to properly feed each one.