Coating Oven: What is this?
by Yancy Butler Savage Engineered EquipmentPowder coating batch ovens come in a variety of conventional
sizes (custom sizes are available upon request) and are an excellent choice for
powder curing applications. Industrial powder coating batch ovens use a
combined airflow system that ensures equal air dispersion throughout the work
chamber, resulting in high-quality cured finishes and shorter cure times.
Powder
curing oven are built to avoid powder blow-off, which saves you time and
money by reducing rework. The temperature homogeneity of the powder coating
batch oven is an important factor in achieving consistent, high-quality curing
outcomes. To assist minimize contamination and maintaining a clean work
chamber, a low-cost changeable filter can be installed; gas-fired batch ovens
can be equipped with an optional combustion blower input filter. Manufacturers
prefer powder painting metals because the finish is more durable than
traditional paint. Powder coating resists wear and does not crack, chip, or
peel like traditional paint. Powder coating is usually done in two steps:
first, the coating is electrostatically applied to the object, and then the
newly powdered portion is heated in an industrial oven to create skin. This is
a very efficient method since the powder wraps around the rear of the item for
improved coverage and guarantees that 95 percent of the powder is used.
Powder coating ovens have evolved as a viable alternative to
traditional painting processes, offering a slew of advantages in terms of producing highly functional
metal components with good surface qualities and corrosion resistance.
·
Surface Protection Without Solvents - Before curing at
low temperatures, a powder curing oven sprays a free-flowing stream of charged powder particles onto a substrate.
This powder stream is dry and solvent-free, guaranteeing compliance with EPA
Volatile Organic Compounds emission rules.
·
Coatings that are thicker and more uniform - Another disadvantage of liquid coating is that
thicker coatings have a propensity
to develop aesthetic and topographical problems. Electrostatic techniques are
commonly used in powder coating ovens to provide excellent adhesion between
powder particles and the metallic substrate.
·
Improved Optical Consistency - Optical differences in paint are common depending on the application direction.
Powder coating ovens, on the other hand, generally blur the line between
vertical and horizontal application planes. For commercial coatings with good
gloss and color retention, this guarantees the best optical uniformity.
·
Capabilities in a Specific Field - In terms of functionality,
liquid coatings are quite restricted. Powder coatings can be tailored
for a variety of extra features in addition to providing corrosion-resistant
synthetic skin. Electrostatic coatings can increase the mechanical and chemical
performance of the substrate while also providing effective electrical insulation, depending on the chemistry of
the applied particles.
·
Increased Productivity - When compared to the drying times of liquid paints,
powder coating ovens often need much shorter curing times. It also skips mixing
and thinning, which are required steps in the paint preparation process. In high-throughput production situations,
this exhibits considerable cost reductions.
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Created on Mar 16th 2022 02:52. Viewed 155 times.