How to know the process that is followed by any of the best fasteners manufacturers in Turkey

Fasteners or bolts are some of the most basic components of any construction or engineering process. Any of the stainless steel screws suppliers in Turkey who provide these bolts are manufactured through a high-tech automated process. These huge production lines that create bolts and other fasteners follow multiple steps to ensure the quality of the product as per the legal guidelines necessary. A variety of raw materials are utilized by these processes to provide different shapes and sizes to the fasteners while following a basic production process. This process to produce highly specific and exact dimensions of the bolts is:

 

1. Wire

 

The wire diameter chosen by the best fasteners manufacturers in Turkey defines the width of the end product. Any customized bolts or fasteners are also created through the same process. This process requires the manufacturer to procure huge rolls of wire of the exact dimension usually from another manufacturer of wires. These pre-rolled wires are first straightened and run through a mill that cuts the wire into the desired length. The use of the fastener defines the options that may be used to produce the right kind of bolt.

 

2. Cold forging and the creation of the bolt head

 

The bolts offered by any of the stainless steel screws suppliers in Turkey are created through standardized grades of steel as per the ISO specifications. The cut wire parts use special tools to cold forge the pieces into the desired shapes. Cold forging molds the fasteners at room temperature by passing them through dies at high pressure. This assembly could have more than 200 parts that ensure that the final product is shaped to the hundredths of a millimeter to the final requirements. It also stamps out the necessary bolt head through this automated process that provides volumes and uniformity.

 

3. Threading

 

Any customized fasteners that the best fasteners manufacturers in Turkey produce use various drills and turns at high speed to cut the steel into the desired design and shape. Threading of the bolts is done by passing each bolt through a high rotating press that marks the grooves on the bolt as per the desired specifications. These machines can operate at a high speed while ensuring that the grooves are equally spaced and as per the specifications. Many bolts also may require washers for additional torque during application which are attached to them at this stage.

 

4. Heat treatment

 

Any fastener or bolt provided by any of the stainless steel screws suppliers in Turkey has to undergo this standard process. It involves heating the bolts to extreme temperatures that tempers and hardens the steel. Threading is done earlier to the bolts when the steel is still soft. This process ensures that the steel becomes hard and provides better fatigue performance. The longer bolts with more than ten times the diameter of the bolt may revert to their original round shape during this process and need to be straightened again.