A comparison of the production processes of HR coils and CRCA coils
by Ankur Js professional WRITTERLet us start by understanding what rolling is. The
process of rolling involves passing metal sheets through rollers for a
uniformed and reduced thickness. Rolling can be done at room temperature or at
an increased temperature.
When steel is passed through a roller to turn into a coil
at a very high temperature (anything above room temperature) it is called “hot
rolled” coil or HR Coil. The
process of hot rolling is when the metal is
passed through rollers above the metal’s recrystallization temperature. This
makes Hot rolled steel more malleable as compared to cold rolled steel. Apart
from malleability there are other differences as well.
On the other hand, CRCA coils are
a product of cold rolling close annealing. Cold Rolling is when the rolling
process takes place at room temperature, the material is said to roll below its
recrystallization temperature. After
undergoing the process of cold rolling, the coils become very hard lose
ductility. In order to restore ductility these cold rolled coils are annealed
in to proactive nitrogen-hydrogen atmosphere to obtain the desired orientation
grain size.
Comparing Hot Rolled Steel and Cold Rolled Steel
Price: Hot rolled steel is less
expensive than cold rolled steel. This is due to slightly stronger properties
of cold rolled steel. This makes it more
attractive to use for metalworking companies.
Flexibility: Hot rolled steel is more malleable than cold-rolled steel. Since the process
of Hot rolled steel requires heating steel above its recrystallization
temperature or at it, it is easier to change the shape of hot-rolled steel. Whereas,
during cold rolling, the steel is compressed under rollers at room temperature
it becomes more difficult to deform.
Wide use in
less time: Due
to the flexibility of hot rolled metal, it becomes commonly usable as sheet
metal, HR coils. Projects that involve hot rolled steel take much lesser time as
compared to those with cold rolled steel.
Durability: Hot rolled steel is 20% weaker than cold
rolled steel. The heat applied weakens the metal. Cold-rolled steel is significantly stronger as the
rollers compress the steel at room temperature making it stronger due to strain
hardening.
Surface
Finish: Hot
rolled steel is rougher to the touch as compared to cold rolled steel. The colling process involved in Hot Rolled Steel
causes elements to settle in rougher places, whereas, cold rolled steel is
aesthetical smoother with lesser imperfections on the surface. Due to this
surface finish, it is more suitable for certain projects like bridge
constructions etc.
Tighter Tolerances: In the metalworking industry tolerance means thickness of the
metal. The kind of tolerance offered by CRCA coils won’t be found in HR
Coils. Cold-rolled steel is quite thin as compared to hot rolled
steel but not at the cost of the strength.
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Created on Mar 30th 2021 23:16. Viewed 278 times.