Defining Printed Circuit Board Assembly and Ways to do it [2021]
by Darrin Hein MarketingThere are mainly 3 assembly processes of the printed
circuit board, namely SMT, PTH, and electro-chemical assembly.
As a manufacturer, you have to be technically extremely
robust when you deal with the business of assembling circuit boards for your
clients. Expertise in using various technologies makes you more competitive in
the market. On the other hand, if you are a client in need of such services, it
is essential to have some knowledge about certain terms.
The core definition
Printed
Circuit Board Assembly is a thorough process, where different electronic
components are connected with various wirings of well-structured printed
circuit boards. The assembling procedure is considered the final stage of
the manufacturing process before the PCB board is used to make the specific
electronic device operational.
Ways of conducting the process
There are different types of Printed Circuit
Board Assembly procedures, each with a
sequential series of technical steps. The infrastructure, expertise, client
needs, budget, etc are different factors that determine the nature of the
method a manufacturer applies.
The Surface Mount Assembly Process (SMT)
As the title of the technique suggests, in SMOT, the PCB
surface is used as a base to mount various electronic components. It is a very
effective way to lower the overall expenses for the manufacturer. Moreover, it
has the provision for optimal usage of PCB space.
Before the beginning of the process, the panel design of
the PCB should be well-defined. Also, manufacture specifications meeting the
client demand are ascertained. The machines are set accordingly.
The components to be mounted are available in different
forms in the market. They are found in reels or tubes. The electronic
components are also available in tray forms.
The SMT service generates the CPL file when Gerber data
is the only data available to the manufacturer. The process goes through the
stages of solder paste inspection and component placement, along with
conclusive soldering and testing.
The Plated through-hole Process (PTH)
In the implementation of PTH technology, two kinds of
lead components are delicately inserted through the circuit board’s
copper-plated hole. The two types are axial and radial components.
In the case of axial lead components, they are placed
close to the PCB circuit board. Some examples are fuses and LEDs.
The high-density PCB boards generally use radial
components. Less circuit board space is occupied.
You might want to know the specific benefits of PTH
technology. The first benefit is simplifying the prototyping procedure and
making it very manageable for the manufacturer. The second benefit is the
mechanical bonds connecting various components are extremely strong due to the
attributes of the technology. Tolerance for high-level power supply is also
created by PTH. The overall durability of the components within the PCB board
is also quite reliable.
The process of electro-mechanical assembly
The other name for the process is box-build assembly.
There are several types of elements used in this method. For example, the
concerned manufacture uses things such as wire harnesses, cable assembly
components, moulded plastics, etc to efficiently conduct the whole
process.
It is one of the more advanced ways of assembling the
printed circuit boards, involving electricity and specific chemical solvents.
The result is a highly efficient product. Costs could be marginally higher than
other technology applications. Expert manufacturers have full-proof knowledge
of this assembly process. A lesser amount of time is taken to finish the
soldering step in this case.
Discuss with the manufacturer
While placing an order of PCB production in bulk, it is
wise to have thorough discussions with the manufacturer. Gather informative
details about the process. Ask questions to clear doubts, if any. Go ahead with
the deal when you are convinced about it.
Resource: www.evernote.com/shard
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Created on Sep 20th 2021 22:06. Viewed 220 times.