The Ultimate Guide To Automated Counting Machine

by Bounnie Miller Content Writter

The automated counter machine is another name for an X-ray counter machine. It employs a photoelectric sensor and the related relationship between the part carrier tape guide hole and the component to correctly count the number of SMD parts, allowing for simple and quick counting.

Knowledge of inventory is critical in today's manufacturing world. Whether you're an SMT producer, supplier, or broker, real-time inventory monitoring in your MRP system reduces stock, labor, mistakes, and expenses while maintaining customer confidence and trust. This article will go into detail about automated counting machines.

What is Automatic Component Counting?

Component counting is the most recent wave of risk mitigation in electronic manufacturing equipment to minimize line downtime.

Manufacturers have moved to quickly modernize their approaches to remove the risk of lines being down due to unknown shortages, incorrect component counts, and the effects of human error in component handling tasks. There are several advantages to counting components and dealing with a current inventory. You may increase the flow of elements to your line and keep it operating by employing an effective component counting system.

However, in the present scenario, the rapid growth of electronic manufacturing technology and the pressure of total operating costs have posed severe challenges to the old production model. To respond, manufacturers must begin to increase manufacturing automation. Therefore, the need arises for an automated counting machine.

Why is a Component Counting Procedure Required?

Many industries are developing automatic loading and unloading systems in response to rising client demand, which automatically feeds the reels to get counted to the component counter without needing a person at the machine. The operator loads the reels into a trolley, then pushes them into the loader. After counting, removes it from the unloader and transport the counted reels to the warehouse, where they are stored. The next step is to use conveyor belts to automate the process and create a "Full Storage Solution," which became one of the building blocks that enabled networked manufacturing with fully automated material logistics.

An Automated Counting machine can help prevent harm to incoming materials while also meeting count criteria for different tray sizes and material kinds. The count takes just 9-12 seconds or more to finish. It has high efficiency, high precision (>99.9%), one-button easy operation, and no complex procedure to implement automatic detecting technology completely.