Know Everything About High-Quality Custom Injection Molding

by Nubs Plastics Plastic Manufacturing Company

Custom injection molding is the most versatile and efficient method till date. It is the process that generates accurate and high-quality complex plastic parts and products as per the demands of the customers.

 

What Are the Benefits?

 

Custom injection molding depends on the multiple analytical tools, scientific techniques, and molding process technologies to meet the performance and precision requirements for the complicated plastic applications and components. Best custom injection companies use these essential tools to accomplish end-use goals and striking product designs accurately.

 

1. Accurate to Within .005 Inches

 

Custom injection molding can be used to create almost any plastic part. These molds cater to the specific design limitations, but the finished item meet stringent specifications.

 

2. Fast and Affordable

 

More complicated custom molds may take little longer, but they usually take only 15 to 30 seconds between cycles. As most of the high-quality injection molding process is automatic, thus there is low labor cost associated with the part production.

 

3. Customizable

 

The advanced processes like over molding and co-molding make it easy even to add more customization to the part or product. Also, most of the injection molding resins is suitable for having colorants blended in with them to create attractive surface coloring.

4. Efficient

 

Only the necessary amount of plastic is used for creating a plastic part. Any excess plastic is grounded up and recycled for a future production run.

 

5. Flexibility

 

With custom injection molding, it is also simple to change the shade and the kind of material being produced as per the demands of the customers.

 

6. Control over Quantities

 

Top high volume injection molding suppliers will allow you to work in any quantity as per your requirements whether it’s medium, low, or prototype runs.

 

7. Boosted Strength

 

Nowadays, companies add fillers to strengthen the finished part or add desired features like resistance to UV light or flexibility.

 

8. Seamless Finish

 

There is less or no finishing needed when the custom plastic part is ejected out of the mold. This also saves plenty of costs in the production process.

 

Why Do Companies Use Custom Injection Molding?

 

Top Injection molding manufacturers choose this method because it allows full automation and has high production rates. Also, such mass production occurs accurately, and cost-effectively. But make sure your injection molder aligns well with your project needs.

 

Things to Consider When Designing a Custom Injection Molded Part

 

a) Physical Properties

 

The physical properties of custom injection molding must be defined at the beginning of the process. Give importance to the strength, impact resistance level, wear, electrical concerns, and amount of stiffness.

 

b) Price

 

Always set a budget that you want to spend.

 

c) Environment

 

It’s also important to consider the chemical exposure that your custom injection molded part will be subjected to. Also, note the level of humidity and warmth it will be subjected to. Always perform a temperature test before the production process. If it fails to function well when the temperature is high, alter the design of the part immediately. Other environment worries include material degradation and stress cracking.

 

d) Mold Flexibility

 

Identify if the identified resin is suitable for the individual design of the part.

 

e) Aesthetic Concerns

 

The ergonomics of the plastic part also matter a lot. Make sure you consider the decorations and color of the part before you begin your production.

 

f) Compliance Problems

 

Just ensure that your item adheres with the strict agency and regulatory standards well.

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Created on Mar 28th 2019 07:55. Viewed 333 times.

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