Everything You Need to Know About CED Coating Services
CED coating Services are used in coating automobile parts & heavy equipments, electrical appliances, metal furniture, fasteners, and many other industrial products.
The question appears here what is CED Coating?
Cathode Electro Deposition (CED) Coating is a wet coating system to provide perfect corrosion protection for all metals. It is also known as KTL or E-Coating
The CED Coating Service is a finished automated technological process used for coating of metal surfaces with a thin, solid, one layer, and precise and high paint transfer efficiency. The process creates consistent & efficient coating.
CED Coating Process & Application
E-coat is a mixture of organic resins and deionized water, which is in a stable condition. The e-coat solution also comprises of some solvent and some ionic components. The parts get inspected and racked to fit in line. Heated, stressed and soak for 15 minutes.
After rinsing with deionized water, parts go into the zinc phosphate soak tank for a few minutes and rinsed from deionized water again.
The rack is grounded to the paint tank and the voltage is turned on. The liquid paint pigment is electrified & paint slinks around the part until the layer is completed. At that point, no more paint will stick to the part. This is how it creates a uniform layer of paint.
The following process is followed by CED Coating Service Providers.
1. Product is dipped in a bath containing the electrophoretic paint mixture, i.e. CED Bath.
2. An electric current is passed through both the product and the emulsion.
3. The paint particles that are in contact with the product stick to the surface and build up an electrically insulating layer.
4. This layer prevents any further electrical current passing through,
resulting in a perfectly flat coating even in the depressed parts of complex-shaped product.
5. The product is then removed from the paint bath and baked in an oven.
6. With CED Coating process the thickness is controlled by voltage, once the part is coated and insulated, no more coating will take place.
Why Choose CED Coating?
The process of CED Coating provides the ability to coat complex parts or surfaces that are hard to reach, like thin edges or corners of equipment. Manual labour is not needed to apply paint; the CED Coating system becomes easy, fast in operation and highly productive coating process.
The key points to focus are as follows,
1. The process inevitably restricts the amount of paint being applied. As paint constructs on the surface, an insulating layer is assembled which resists the unseating of excess paint.
2. In the ultrafiltration the process it is possible to recover almost 98% of all paint that is carried out of the paint tank and into the rinse stages.
3. CED Coating Services reduces the need for costly air diminution tools present with many solvents based liquid spray or dip processes.
Advantages of selecting CED Coating or E Coating services
Advantages based on Performance
1. Uniform coating, consistency in paint layer on all part-to-part surfaces.
2. Fully automatic operation, film thickness can be controlled.
3. Nearly 100% paint utilization
4. Good coverage of sharp corners
5. No runs and sags, No solvent boils
6. Better coverage in box and interior surfaces
Advantages based on Economical properties
1. Totally Automated Process - No need of extra labour.
2. Very high paint transfer efficiency
3. Lower energy supplies, minimal exhaust and air make-up.
4. Nominal maintenance
5. Lower Insurance rates - no specific fire or health threats.
Advantages based on environmental properties
1. Reduces solid waste, hoop rinse system reduces paint loss.
2. Reduces Fire Risk
3. Cleaner application - totally bounded system.
4. Recycled Water - system diminishes water loss.
CED Coating (Cathode Electro Deposition) is the most innovative Eco-friendly Water-based coating solution to be done on metal components. An amalgamation of dip and spray ensures the reach of paint at every corner of a component having complex and difficult shapes. It provides smooth and efficient coating.
We are “Tech Edge Coating And Manufacturing Private Limited” located in Navi Mumbai.
We provide CED Coating Services for all types of metal components. We are surely the best choice for CED Coating to all metal surfaces. Our services are reasonable & superior in quality.
Comments (1)
Md Rajib Humaun
2
Cryptocurrency and Blockchain expert
yes it is informative. i learn something new and interesting