A Brief Overview of CD, DVD, and Blu-ray Manufacturing Process

It is important to understand that you would first need to have a CD, to get into the business of CD duplication, replication, printing, packaging, and distribution. Manufacturing of a CD is not that simple a procedures and it involves multiple stages that are carried out under the supervision of qualified, experienced and hardworking professionals who hold expertise in their area of work. Different steps involved in the process of CD manufacturing are briefly discussed in this post.

CD manufacturing process

The first stage of the CD manufacturing process involves the production of CD-ROM and the remaining stages are inclusive of production of CD-Audio. Some of the reputed and well-known CD manufacturers Georgia ensure that the CDs they manufacture and supply are of the highest quality so that when the process of CD duplication is carried out, clients can expect a perfect outcome.

Quality checking

Quality auditors carried out several quality assurance procedures to check if the CD-ROM meets all the required quality standards.

Mastering with glass

The next step in the process of CD manufacturing is to create a master made of high-quality glass that is precisely covered with a layer of photosensitive and that part is engraved with the data of the customer. It is done by with the help of laser light. For the purpose of dissuading any piracy, the CD manufacturers Georgia also engraves a special number on every disc of glass they produce.

Electroplating and pressing

In the next step of CD manufacturing, the glass master is transferred to a mold used for the purpose of pressing the discs with a nickel layer through the process of electrolysis. The glass base and nickel layer are separated and the CD negative emerges. This process is known as the process the stamper. The process of CD duplication is now ready for the purpose of replication.

Metalizing and varnishing

In order to make the CD readable, a thin aluminum layer is then used for covering the CD duplication. In this process, the aluminum acts like a mirror that effectively reflects the laser light and also the information become readable.

Printing and packaging

It is important to understand that the printing of the CD is precisely performed either through a silk screen process or offset process. Packaging professionals ensure that once the CD discs are totally ready, the packaging of these discs is done automatically by the packaging machinery and equipment.

Conclusion

Although it may seem like a simple process, the manufacturing of CD discs involves several stages. From manufacturing of CD-ROM to printing & packaging are done under the supervision of qualified professionals and by state-of-the-art machinery by some of the best CD Manufacturers Georgia, to ensure that the quality of CD manufactured is always maintained as per industry laid norms and regulations.

Backed with strong logistic professionals and well-equipped warehousing unit, the manufacturers have been able to take and complete the bulk orders of CD manufacturing within promised time frame.