Overload Operation of Diesel Genset
by Starlight Generator dieselgeneratortechOverload operation of
diesel generator set is a very unsafe operation, strictly prohibit overload
operation. So what is the damage for diesel generator set overload? Starlight
Power thinks overload operation is not only consumes much more diesel fuel, but
also causes faults of diesel generator set.
Overload: operating
diesel generator beyond the rated capacity of the generator, in this
conditions, will causes an overload condition.
There are several types
of overload to consider:
A. Catastrophic:
something has gone very wrong. There may be a phase to phase short or two
shorts to ground. This assumes you have an ungrounded system. With luck the
main circuit breaker will open without destroying itself;
B. Steady state over
current: The load on the generator is greater than the rating on the circuit
breaker. Time to parallel in another generator or shed load;
C. Transient over
current: Suppose you were running two generators in parallel and one failed.
The remaining machine may experience an over current condition that causes the
breaker to trip. You can also have transient breaker trips upon activation of a
large motor e.g., fire pump or bow thruster;
D.Thermal: There is a
big difference in sea water temperature as you travel the world. It is possible
to have an overload caused by the diesel engine’s inability to shed heat in the
tropics. Continued operation could damage the diesel engine. Again, parallel in
another generator or shed load.
The faults for diesel
generator set overload operation:
1.Easy to damage air
cylinder of diesel engine;
2.Easy to cause
increasing heat load and mechanical load, which cylinder liners bear;
3.Supercharger of super
silent diesel generator set becomes red, the supercharger will be damaged for a
long-term high temperature;
4.Also easy to cause
pull cylinder and burn tile faults etc.
General reality, the
load of diesel generating set is 80% of the rated load, and the fuel
consumption is the smallest. If the load increases, the fuel consumption will
increase, and the fuel consumption of diesel generating set is proportional to
the load. But if when load less than 20%, not only the fuel consumption will
substantially raise, but also damage diesel generator set.
Therefore, if want to
reduce fuel consumption, we can let diesel generator run at load about 80% of
the rated load, long time load will increase fuel consumption, even damage
diesel generator. So should remember do not let diesel generator load for a
long time, otherwise, easy to cause faults.
If we ignore follow
problems, also will cause the genset overload, such as follows:
1. When purchase 100kw
generator set, buy 100kw standby power genset directly, long-term overload
operation will damage the diesel genset;
2. Poor heat
dissipation. Because the fan of the engine can not blow away the heat of the
water tank, so that making the water temperature rise. As a result, the
temperature of lubricating oil also rises, which resulting in insufficient oil
pressure and poor lubrication. Damage of moving parts, such as pulling
cylinder, piston and bearing bush, will affect the normal operation of engine;
3. Maintenance issues.
Failure to maintain on time results in dirty oil, reduced viscosity and blocked
filter, which resulting in insufficient lubrication, and damage of moving parts
lead to greater failure of the diesel generator set. Because of the quality
problems of diesel oil, the diesel filter will be blocked, the fuel supply will
not be smooth, and the genset will not have enough load. We should do the first
maintenance when the genset first operate 50 hours, after every 200 hours to
replace oil, oil filters, diesel filters. Air filters are regularly checked for
ambient dust. Replace immediately if there is a problem;
4.Personnel care
problem. No matter how good a machine or equipment is, if the responsible
person does not take care of it, the machine will not last long. It is also
very important to check all the machine's startup, check regularly during
operation, and make a good record of checking.
Overload operation is
very damage to diesel generator set, because long-term overload operation will
accelerate the damage of parts, and very easy to cause faults. So after we use
the genset, we need to maintain it in time, Starlight Power tell you how to
maintain the genset:
1.Clean dirt on iron
filter element. The iron filter element of air filter is difficult to clean
with diesel oil. If the filter element can be ignited and burned by sticking
diesel oil, after the fire is extinguished, use a wooden stick to knock the
iron filter element to make fireworks fall off, and the dirt inside and outside
the filter element can be thoroughly removed.
2.Oil leakage due to
wear and tear of high pressure tubing. If there is oil leakage due to wear and
tear of the connection between protrusions at both ends of high pressure fuel
pipe and injector, oil outlet valve of diesel engine, can cut off a round
copper sheet from the waste cylinder gasket, and wore and slip a small hole in
the middle, then pad between the convex pits.
When use diesel
generator set, we should pay attention to use the right operation, do not let
the generator overload and maintain in time, so that the generator set will
have a long service life.
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Created on Jul 12th 2019 20:58. Viewed 401 times.