Manufacturing: Improve Profit & Control Costs

Dec 21, 2015
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Finding ways to improve the profits within your manufacturing business can be a cumbersome task, especially when you're trying to control costs simultaneously. There are a number of methods factory-based businesses can employ to improve both areas. The experts at Corporate Business Solutions can perform a thorough analysis of your company to determine the best solutions to increase profits.


If your organization isn't achieving targets like it's supposed to, you can use the following ideas.


Manage the Incoming Workload


One way to improve your delivery performance is to manage your business's capacity. Interview team members directly involved with order processing to better understand your business's capacity and how it's affected by new orders, so that you can properly throttle your operations. It is essential for businesses to know how to do this successfully.


Develop Effective Routines


Every manufacturing organization should have an efficient business system, which consists of a series of connected processes. These processes may involve purchasing, sales and production. Each process needs to be disciplined and consistent. It's not always easy running processes like clockwork, but it's important to instill the correct habits. The routines you implement can help achieve this. Routines should be designed in a way that your business can adhere to. If they are easy to perform and understandable, then your business will undoubtedly benefit from it.


CBS consulting experts can help determine the best processes and systems to implement within your organization, after fully assessing it.


Start Days with a Team Meeting


Sunrise meetings refer to meetings that take place near the beginning of a shift or day. This will hep put the new routines into practice. Each rendezvous should be short and to the point – no more than five to ten minutes. Use a standardized agenda to focus your team on improving their productivity. These meetings can also be utilized to pinpoint problem areas you witness with your team.


Implement Process KPIs


Key performance indicators (KPIs) are typically used in business to measure outputs. In other words, they tell you things that have already occurred. Process KPIs, on the other hand, tell you what is happening now. It identifies how everything is going as processes are in motion. This means you can do something to affect the end result. You can also tie this into your sunrise meetings to achieve company goals.


The consultants at Corporate Business Solutions can examine your business to determine the best processes and systems to implement for profitability.


Ensure Your MRPII System is Properly Configured


Majority of factories today use some type of Manufacturing Resources Planning (MRPII) system. When this system is properly configured, it can help to reduce administration, minimize stock levels and ensure products are delivered timely. When this system isn't configured correctly, it can lead to the wrong quantities being produced and late deliveries. You can prevent this by checking all of the basics, including the replenishment rules, lead times, work center capacities and routings.


Strengthen Your Business Internally


Some businesses focus too much on expansion and external growth, and not enough on internal growth. Too much success can sometimes cause a business to fail. This happens when the company hasn't been strengthened from within. Growing big without the ability to sustain the pace will only lead to a potential collapse.


Internal growth will help to boost your bottom line, improve effectiveness of employees and the efficiency of machines. It can also be utilized to reposition your teams and automate certain organization processes. Internal growth is crucial for external growth.


Corporate Business Solutions is a firm based in Schaumburg, IL that caters to small and medium businesses across the nation.


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