Digital Screen Printing On Ceramic Textiles

Posted by Elaine Estelle
5
Jan 6, 2016
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Printing on Ceramic Tiles

A few of you may keep in mind that I had a house fire practically a year ago. We're now inside the rebuilding stage: additional precisely at the “choosing tile for the bathrooms” phase. Wow. I have been blown away by the varieties of printed ceramic tile. This has sent me for the Internet, and what I have located has banished from my thoughts any query in the death of printing.

Digitally Printing Ceramic Tiles

Screen printing the “biscuits” (unfired but preformed ceramic tiles with any textured patterning already pressed into them) dangers breakage. Soon after all, screen printing entails touching the unfired clay and employing a minimum of some pressure to force ink through the screen mesh. In contrast, digital inkjet printing will not touch the tile biscuits. Rather it sprays ink onto them (from a quick distance) and so minimizes breakage.

Moreover, screen printing creates only a limited universe of unique tile patterns. To accomplish otherwise would call for numerous much more screens with different tile patterns. In contrast, digital inkjet printing can yield an practically unlimited universe of diverse patterns around the tiles, so your bathroom could have couple of or no repeated patterns.

Also, there's a drive in ceramic tile printing (as in most other fields) to print smaller sized, personalized runs. With screen printing, you have to produce a huge number of tiles to make the process price successful, but with digital inkjet printing you could make 1 tile, one hundred tiles, etc. You do not require to worry about storage and inventory, due to the fact inkjet set-up fees are minimal when compared to an analog course of action like screen printing.

Consequently, inkjet printing is beginning to take the ceramic tile sector by storm. From my reading it seems that the key challenges inside the application of this digital printing technologies must do with having particles of pigment of a sufficiently substantial size to be usable (lightfast, and that can tolerate the heat on the kiln) but little adequate to sit inside a chemical suspension and travel via the inkjet printheads onto the clay biscuit substrate. Clogging printheads and pigment particles settling to the bottom of your liquid inkjet printing mixture happen to be severe hurdles to overcome.

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