Configuring a Conveyor System for Beginners

by Martin Gray Content Writer

When the time comes to install a new production line requiring a conveyor system or adding to an existing one, there are typically three options for a project:

• Configure a conveyor online by oneself.

• Consult with an engineer who will design a conveyor system.

• A combination of the two methods.

Choosing which option to take depends on the scope of the project and a person’s level of experience with conveyor systems.

If an individual needs a straightforward stand-alone solution that includes a relatively standard conveyor platform, then using an online configurator can be an excellent place to start. An online program to configure a conveyor can save both time and money. These conveyor systems often use modular components, so one may benefit from a variety of design options and the savings that comes with standardization. When one uses the configurator on the Montech website, a CAD drawing is generated, along with a parts list, and the pricing is transparent. Everyone looking to configure a conveyor system has a complete idea of the costs associated with it.

Even so, it may be a good idea to speak with an engineer. Gianluca Aloisi, Sales & Marketing Director at Montech AG, says, “Many customers will configure their conveyor online, but they also want reassurance and a second set of eyes to review the final design before placing an order.”

The project’s complexity is another factor to consider when choosing between DIY or consulting with a project engineer. As with any conveyor project, here is what one needs to know:

• The product to be conveyed – size, weight, etc.

• The expected cycle time (conveyor speed)

• How the product will arrive at the conveyor and how it will exit

• Upstream and downstream processes

• Orientation requirements

For an experienced integrator or machine builder – someone who understands conveying and material handling – using a configurator could be the first or final step of the design process.

However, it is recommended that customers consult with an engineer on most new projects, even if they are familiar with the process and product line. “Rigid specifications are helpful in getting competitive quotes, but often, this limits solutions that [may be better] suited for the application. With new products currently in development or recently introduced, the customer can realize the latest technology, sometimes at a lower cost.”

Regardless of which way a customer wishes to proceed – if one has a clear understanding of the requirements of the production line, as well as the information to correctly specify a conveyor, and a strategy for implementing the project, then the conveyor should perform well.