Advantages of Hongteng Steel Shell Melting Furnace

A steel shell melting furnace is a type of industrial furnace used for melting and refining metal, particularly steel. The furnace is enclosed in a steel shell, which provides a protective barrier and helps to insulate the furnace from the surrounding environment.

1. The structure of the steel shell melting furnace is more complete, stable, and safe;

2. The structure of the steel shell furnace is designed by the computer simulation model, and the furnace body turning and hydraulic rod bearing are more reasonable;

3. The tilting mechanism of the steel shell furnace adopts double pumps and double motors, one for use and one for standby, effectively ensuring work efficiency;

4. The induction coil is made of a whole seamless copper tube without welding. Effectively prevent water leakage caused by long-term vibration;

5. The steel shell furnace is more energy-efficient, and the energy consumption is 3%-5% lower than that of the aluminum shell melting furnace;

6. The yoke coverage of the Hongteng steel shell furnace is as high as 80%. Refers to the coverage of the silicon steel sheet magnetizer, excluding fixtures;

The yoke is made of a high-quality cold-rolled curved silicon steel sheet, and the thickness of the magnetizer is only 0.23mm. Compared with the magnetizer with a thickness of 0.35-0.5mm, the difference in raw material cost per ton is only 2300USD/ton; the energy-saving effect is remarkable. The furnace using a 0.35mm thick magnetizer not only does not save energy during operation but also consumes electricity.

7. The yoke of the steel shell melting furnace below 3T adopts a fully air-cooled structure, and the T6 aluminum alloy fixture is fully air-cooled without cooling, which greatly reduces the later maintenance cost of the furnace body;

8. The hydraulic cylinder has a safety self-locking mechanism, which can effectively prevent the furnace body from turning down caused by the burst of the hydraulic oil pipe, and increase the safety performance;

9. The induction coil is coated with 2 layers of insulating material

A. High-temperature insulating varnish to prevent short-circuit ignition of the coil due to dust and conductive substances;

B. Coat the outside of the induction coil with 1CM thick refractory mortar to prevent damage to the yoke caused by molten steel in the event of a steel breakout.

10. Steel shell furnaces above 3T can be equipped with a lining ejection mechanism to automatically eject the lining (dry powder knotting charge is available);

11. Hongteng steel shell induction melting furnace can add different forms of dust removal mechanism, cyclone dust removal, furnace mouth fixed dust removal, etc.;

12. Furnace body and furnace cover are integrally cast with high-temperature refractory cement, which is strong and durable.

Steel shell melting furnaces can be used for a variety of applications, including melting scrap metal to produce new steel, refining steel to improve its quality and remove impurities, and casting steel into different shapes and forms.

The design of steel shell melting furnaces can vary depending on the specific application and requirements of the user. Some common features of steel shell melting furnaces include a tilting mechanism for pouring the molten metal, a control system for regulating the temperature and other furnace parameters, and safety features to prevent accidents and protect workers.

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