A Simple Guide on Deciding to Repair or Replace Your Industrial Parts

by John W. Digital Marketing Expert

Factories waste millions of dollars every year by concluding that new industrial parts are a prerequisite for trouble-free operation. But it remains a question on whether replacing parts instead of repairing them is the most cost-effective option. When factory equipment malfunctions, it can seem faster and less bothersome to replace a worn part instead of improving it merely. Getting an industrial parts manufacturer to do the replacing may not be the right solution for your business. Here are a few reasons repairing your industrial parts might be a long-term cost saver for your maintenance operations.


1.     Repairing Parts Can Help Predictive Maintenance Work Better

Up to 20% of plant operating expense is maintenance-related. Evolving standards in parts repair can support a move from reactive to predictive maintenance practices. Updated technologies and root cause analysis techniques can measure equipment health in real-time, with the repair process using such instruments to determine why something failed and how to predict future failure in other parts. “Replace with new” is a reactive strategy. Repairing, by contrast, can reveal issues that support predictive maintenance approaches. It not only makes compliance easier but also causes factories to run more efficiently through improved design. Finding preferable Airtac pneumatic cylinders suppliers to offer you the best parts is a good idea.


2.     Repairable Parts Management is More Effective with Parts Repair

The best maintenance programs involve both trans actual and Repairable Parts Management (RPM) options. Trans real provide offsite repair along with failure reports, reverse engineering, commercial calibration, warranties, and more. RPM is a more robust onsite solution that captures more information and helps ensure the fastest turnaround time. When administered by a full-time team, it also includes complete asset management services, preventive maintenance programs, and process improvement efforts. All of these combined ensures that you’re getting the best value for your money.

There will always be an appeal, and sometimes an advantage, to fast, easy replacement of worn-out parts with new electrical power transmission products. The real point, however, is to determine not what is expedient, but what is most beneficial to the business. It is possible to make not only one piece of equipment run better but your entire factory as well. However, it is only possible by taking a more enlightened approach to parts management.


3.  Collecting Parts Repair Data Supports Decisions in your Manufacturing Environment

Recording all kinds of metrics is critical. The discipline supports good manufacturing practices by documenting performance and identifying problems before they occur and from a maintenance standpoint, if the same part fails multiple times in the same place or across similar units. Data is available to determine the cause. There is a story behind every failed component. Don’t let that story getaway in the scrap bin.

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About John W. Freshman   Digital Marketing Expert

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Joined APSense since, June 7th, 2017, From New York, United States.

Created on Sep 12th 2019 01:22. Viewed 306 times.


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