Plastic Injection Moulding and Its Many Benefits
by Alfie Davies Financial ManagerYou must have heard about various kinds of
moulding and their immense use in our daily activities. Plastic injection
moulding is one of the most common techniques, used in a number of industries
for a variety of purposes. There are several tool-making companies in South Africa
which use plastic injection moulding for their different purposes.
You need to understand what plastic
injection moulding is and how it is helpful?
While most of our homes are filled with
objects which are created with the help of plastic injection moulding, many of
us have no idea how it works. Now, you will have some idea about it because this
is an advanced technique, which is used all over by the tool-making companies.
What
is plastic injection moulding?
Injection moulding, among other moulding
processes, is considered to be the most versatile, as it can be used to produce
a variety of parts, ranging in both size and shape and a highly reliable
solution for producing large numbers of precise components.
Basically, plastic injection moulding
requires plastic to travel through a heated barrel, thus liquefying it and then
into a pre-made mould where it hardens again. The material used in plastic
injection moulding is thermoplastic, a polymer, also known as thermo-softening plastic
because of the softening effect, heat has on the material. The properties of
thermoplastic allow it to liquefy at a high temperature and then set into a
solid state once it cools. One remarkable thing about thermoplastics is that
they can repeat the melting or freezing process many times, making them
valuable for various uses, especially when it comes to injection moulding.
What
are the different benefits of using plastic injection moulding?
·
Design
Flexibility
The injection moulding process involves
high-pressure injection which enables the formation of complex shapes, also
making it possible to add significant details to the design of a part or
product. Therefore, compared to all other moulding techniques, plastic
injection moulding offers better design flexibility and allows for a high-level
of customisation.
·
Efficiency
Once the exact mould has been designed as
per the requirements and the injection moulding machine set, the actual
moulding method is swift in contrast to other moulding methods. Owing to its
unique and swift nature, several additional parts can be easily manufactured, and
in much less time. The entire process is thus time-saving.
·
Strength
Enhancement
Plastic injection moulding allows the use
of different fillers in the mould, unlike other moulding methods. Such fillers,
in the form of silica, some in the form of calcium carbonate or other kinds of
minerals, can help in improving the hardness and rigidity along with building
sturdiness and durability of the material.
·
Cost-Effective
It is also more cost-effective than other
moulding methods and is apt for the creation of very high volumes of precise
parts and once production begins the cost per part drops considerably, making
the process very easy on the pocket for high volume runs.
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Created on Jul 18th 2018 03:06. Viewed 397 times.