Oil Testing Laboratories
by Tisha J. Professional Content WriterCompanies that
use heavy machinery for production, manufacturing or shipping know
all too well what happens if there is a catastrophic equipment
breakdown. Hours are lost, repair expenses are astronomically high,
and profit diminishes significantly. Oil testing laboratories have a
specialized analysis program that examines machinery in detail merely
by using the lubricant, coolant or fuel as the indicator of equipment
health. Routine oil sampling results in a probability model for a
specific piece of equipment, allowing companies to establish a
routine maintenance schedule and avoid costly repair
bills.
Collecting And Testing Samples
An oil analysis lab
collects a small sample of fluid from a compactor, turbine,
compressor, transformer or other equipment. The sample is then put
through a battery of standardized tests. Every piece of equipment is
unique in terms of how it affects the oil’s composition over time.
Some machinery operates at high heat, slowly but surely changing the
molecular structure of the petroleum product used as a lubricant. The
presence of contaminants from an outside source indicates a leak in
the system. A buildup of metal fragments will clearly show that
structural integrity of the equipment is failing.
Even the
location from which the sample was taken is important to oil testing
laboratories. The technicians performing the analysis are highly
educated in the areas of machine function, heat and pressure. The
fluid is carefully examined for the presence of water, dirt, grime or
soot that may be caused by the wearing a way of equipment parts or
cracks in the machinery itself. Any foreign substance found in the
oil can be traced directly back to a particular machine part. If
there is abnormal wear of bearings, gears, pistons or shafts, oil
analysis will correctly identify the source.
Establishing A
Predictability Model
An initial test of industrial fluid will show
if there is an immediate problem with a piece of equipment. It will
also clearly show whether the correct fluid is being used for any one
type of machinery. Repeated tests at regular intervals will be
compared, and a graph of equipment behavior will be constructed. This
is invaluable to companies wanting to save money on machine repair
costs. The oil analysis lab will work closely with the client in
order to construct a probability model for machine breakdown. A
routine maintenance schedule can be put together for all machinery
used by the client, and the oil sampling service company will monitor
the results of subsequent tests, informing the client if an
accelerated equipment problem is occurring.
Company Training
Program
Fluid testing laboratories are equipped to conduct
in-house training for companies wanting to enhance their oil analysis
programs. One of the problems many companies face is how to
accurately determine the wear and tear rate of specialized machinery.
Some of the inferior oil sample test results show only the chemical
metamorphosis of the fluid itself. However, a professional oil
analysis service is familiar with all types of industrial equipment
and can design a sampling program for each piece of machinery. An oil
testing laboratory offers an affordable way for any industrial firm
to set up an ongoing analysis of its heavy equipment. No work
stoppage is necessary, and companies will not lose valuable
production time.
TricoCorp - Is one of the leading oil analysis service provider in a USA, We have an Oil Testing Laboratoryies where we perform tests such as Oil Sample Testing, coolants, lubricants, fuels testing etc. for more information please visit:- http://www.tricocorp.com
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Created on Dec 31st 1969 18:00. Viewed 0 times.