How to Increase Your Manufacturing Efficiency with OEE Systems

Overall Equipment Effectiveness (OEE) systems are designed to monitor the overall performance of your manufacturing process. The output gets measured and compared to determine the potential for improvements. This helps increase production output without the need for a major investment in new equipment and machinery.

Monitor Manufacturing Equipment and Production Output

The monitoring of key equipment allows for detailed data collection and reports. These systems monitor the operating time, performance rate, and quality of finished products. Comparing these factors across multiple machines helps determine if a machine is operating at peak efficiency.

The implementation of OEE systems also helps prevent production delays, performance loss, or machine downtime. The analysis of tools and equipment can help identify and detect a reduction in efficiency due to failing equipment. The tracking and monitoring of equipment also allows managers and staff members to quickly respond to mechanical issues that may lead to production delays or errors.

The data is collected in real-time and gives machine operators instant feedback as to the daily performance of each machine. Operators, engineers, and management can analyse performance loss and waste throughout the day.

Identify Opportunities to Boost Output and Productivity

Reports and data are often reviewed by managers who then implement a plan of action. To make full use of data monitoring systems, businesses should encourage their staff to provide suggestions.

The employees responsible for operating the equipment are often the best source of possible ideas. Allow staff members to contribute to the goals of improving efficiency and preventing unnecessary production downtime.

These systems can provide staff with a method of adding their suggestions for further review. The entire team is supported and given resources to understand and measure their performance. This helps keep the workforce engaged and productive.

Automate Data Collection to Reduce Labour Demands

Implementing a system to automate data collection reduces the demand for manual data collection. Data is collected automatically, along with reports defined by the users. This also prevents the potential for errors while manually entering data into a spreadsheet.

Automated systems can also send alerts when a machine slows down or stops operating altogether. Alerts sent via email or SMS text messages are sent to engineers or maintenance staff to instantly respond to these issues as they arise.

The combination of these steps, from data collection and monitoring to review and analyse, give businesses of all sizes an effective solution to improve their manufacturing process. The use of overall equipment effectiveness systems is beneficial for organisations in most industries.

Increasing production or manufacturing is possible with the careful analysis of your current processes. Finding ways to improve your existing business operations helps maximise output and reduce operating costs. Consider the installation of these systems to start monitoring your machines more effectively.

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Created on May 4th 2018 05:41. Viewed 462 times.

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